5-Ply Corrugated Board Production Line
| Model | Equipment | QTY |
Remark |
|
YV5B |
Hydraulic shaftless mill roll stand |
5 |
Spindle ¢ 240mm, hyperbolic heavy rocker, teeth chuck , multi-point brake, hydraulic drive lifting, panning left and right on the middle. Guide rail length 6000mm，use of plate welding。Rail length6000mm，trolley used 10mm plate welding。 |
|
|
Paper trolley |
10 |
|
|
RG-1-900 |
Top paper preheat cylinder |
2 |
roller ￠900mm，including pressure container certificate. Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°. |
|
RG-1-900 |
Core paper preheat cylinder |
2 |
roller ￠900mm，including pressure container certificate. Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°. |
|
SF-18 |
Fingerless type single facer |
2 |
Corrugated main roll - 346mm, material using 48CrMo alloy steel. Tungsten carbide treatment, roller module type group hanging change. Air bag ballast structure, PLC automatic glue control, HMI touch screen, steam heating mode. |
|
RG-3-900 |
Triple preheater |
1 |
roller ￠900mm，including pressure container certificate. Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°. |
|
GM-20 |
Double glue machine |
1 |
Glue roller diameter 269mm.Each independent frequency motor drive, manual adjustment glue gap. |
|
TQ |
heavy type conveyor bridge |
1 |
200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension. Electric correction。 |
|
SM-F |
Double facer |
1 |
Rack 360 mm GB channel，Chrome hot plate 600 mm *16 pieces，The whole structure of the hot plate design.PLC automatic control press plate. Temperature display, frequency motor. |
|
NCBD |
NCBD thin blade slitter scorer |
1 |
Tungsten alloy steel, 5 knives 8 lines，zero-pressure line type. Schneider servo computer automatically discharge knife, suction outlet width automatically adjusted. |
|
NC-20 |
NC cutter helical knives |
1 |
Full AC servo control, energy storage brake, helical blade structure, oil-immersed gears,10.4-inch touch screen display. |
|
DLM-LM |
Automatic gate model stacker |
1 |
Servo drive platform lift, three sections of frequency transmission, automatic points in batches, automatic stacking discharge, imported high-strength belt output, out paper side standard transport aircraft. |
|
ZJZ |
Glue station system |
1 |
Customers -owned pipeline。Glue configuration is composed by carrier tank、main tank、storage tank、and send plastic pump、back plastic pump。 |
|
QU |
Gas source system |
1 |
Air pump、pipeline is prepared by the customers. |
|
ZQ |
Steam system |
1 |
Steam system components used in all GB valves。Including rotary joint, upper and lower dispenser。traps，pressure table and so on。Customer-owned boilers and pipes. |
|
DQ |
Electrical control cabinet system |
1 |
Electronic control system:：fingerless single facer、driving part、NC thin blade slitter scorer、double facer、glue machine all adopt frequency motor，delta frequency control system. operation interface easy and convenient，Speed display control cabinet with each unit speed display, the unit call, emergency stop function.The main relays Siemens brand. |
type：WJ180-1800-Ⅱtype five layer corrugated paperboard production line：
| 1 | Effective width | 1800mm | 2 | Design produce speed | 180m/min | |||
| 3 | Three layer work speed | 150-180m/min | 4 | Five layer work speed | 120-150m/min | |||
| 5 | Seven layer work speed | ------------------- | 6 | The highest change single speed | ------------------ | |||
| 7 | Longitudinal separation accuracy | ±1mm | 8 | Cross-cutting precision | ±1mm | |||
|
note |
Speed the above targets required to achieve：effective width1800mm，Comply with the following standards and ensure the paper's equipment condition 175 ℃ heating surface temperature. | |||||||
| Top paper index | 100g/㎡--180g/㎡ Ring crush index（N.m/g）≥8 (Water containing8-10%) | |||||||
| Core paper index | 80g/㎡--160g/㎡ Ring crush index（N.m/g）≥5.5 (Water containing8-10%) | |||||||
| In paper index | 90g/㎡--160g/㎡ Ring crush index（N.m/g）≥6 (Water containing8-10%) | |||||||
|
9 |
Flute combination | |||||||
|
10 |
Steam requirement | The maximum pressure 16kg/cm2 | Common pressure10-12kg/cm2 | use4000kg/Hr | ||||
|
11 |
Electricity demand | AC380V 50Hz 3PH | Total power≈250KW | Running Power≈150KW | ||||
|
12 |
Compressed air | The maximum pressure 9kg/cm2 | Common pressure4-8kg/cm2 | use1m3/min | ||||
|
13 |
space | ≈Lmin75m*Wmin12m*Hmin5m(The actual drawing to provider to provide audited prevail) | ||||||
|
Customer-owned section
|
| 1、 steam heating system：proposal with 4000Kg / Hr of a steam boiler pressure:1.25Mpa steam pipeline。
|
| 2、 air compressed machine、air pipeline、glue conveying pipe。 |
| 3、 power supply、wires connected to the operation panel and line pipe。 |
| 4、 water sources、water pipelines、buckets and so on。 |
| 5、 Water, electricity, gas flush mounting civil foundation。 |
| 6、 Test with the base paper、corn starch (potato)、Industrial use caustic soda、borax and other material。
|
| 7、 Oil equipment、lubricating oil、hydraulic oil、lubricating grease。 |
| 8、 installation、commissioning of food, accommodation。And provide installers with the installation。
|
structural feature：
★adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others，the lifting of the paper adopts hydraulic drive.
★brake adjustable adopts multipoint braking system.
★every stand matched two sets paper car , and they can paper on the both sides at the same time.
technical parameters：
1、the range of clamping paper：MAX1800mm MIN1000mm 2、clamping diameters：MAX￠1500mm MIN￠350mm
3、main shaft diameter of paper holder：￠240mm 4、gas source work pressure（Mpa）：0.4---0.8Mpa
5、equipment size：Lmx4.3*Wmx1.8*Hmx1.6 6、single weight：MAX3000Kg
Hydraulic system parameters：
1、Work pressure（Mpa）:16---18Mpa 2、lifting hydraulic cylinder：￠100×440mm
3、Clamping hydraulic cylinder：￠63×1300m 4、hydraulic station motor power：3KW --380V -- 50Hz
5、solenoid valve voltage：220V 50 Hz
Mainly purchased parts, raw materials and origin：
|
Name of main parts |
Brands or place of origin |
material |
|
Main shaft |
Day steel production |
diameter242mm |
|
Swing arm |
Production by own |
Resin sand gray ironHT200 |
|
wallboard |
Jigang prduction |
Q235AWelding parts |
|
bearing |
HRB,ZWZ,LYC |
|
|
teeth chuck |
3-4inches |
|
|
Main electrical appliance |
Siemens |
|
|
button |
Siemens |
|
|
Air switch |
Siemens |
|
|
Pneumatic components |
Taiwan Airtac |
|
|
Hydraulic station |
Shanghai Seven Ocean |
|
|
Brake pump |
Zhejiang |
structural feature：
★the whole track buried，The main frame of the 14th Channel steel with ¢ 20mm cold drawn welded round，length of track 6000mm。
★each paper holder matched two sets paper trolley, and paper on both sides at the same time.pull the roller paper to the right place。
Mainly purchased parts, raw materials and origin：
|
Name of main parts |
Brands or place of origin |
material |
|
track and paper car |
Tanggang or jigang |
NO14channel steel、Q235A、steel strip |
|
bearing |
HRB OR C&U |
structural features：
★preheat roller accord the pressure container national standards,and enclose the pressure container certificates and inspection certificate.
★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable。
★electromotion adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°。
technical parameters：
1、Effective width：1800mm 2、diameter of preheat roller：￠900mm
3、angle adjustment range：360°rotation 4、angle shaft diameter：￠110mm×2
5、steam temperature：150-180℃ 6、steam pressure：0.8-1.3Mpa
7、equipment size：Lmx3.3*Wmx1.1*Hmx1.3 8、single weight：MAX2000Kg
9、working power：380V 50Hz 10、Motor power：250W short（S2）working system
Mainly purchased parts, raw materials and origin：
|
Name of main parts |
Brands or place of origin |
material |
|
Steam rotation joint |
Quanzhou yujie |
|
|
preheater |
Hangang or jigang |
Q235Bpressure containerboard |
|
bearing |
HRB,ZWZ,LYC |
|
|
Seat belt bearing |
Zhejiang wuhuan |
|
|
Reducer |
Shandong dezhou |
|
|
contacts |
Siemens |
|
|
Angle axis |
|
GB seamless steel pipe￠110 |
|
traps |
Beijing |
Inverted bucket |
structural feature：
★adopt hood suction structure，matched high pressure powerful fan. Gas supply and electrical control cabinet to focus on the same operation, the operating side full cover closed.
★High quality resin sand casting，wall thickness 200mm。Adopt independent gear box, Universal joint transmission structure.
★install the lifting trolley on the conveyor bridge,Need to use the car will tile roll assembly and pressure roller, such as convenient and quick.
★Glue roller unit structure with the overall relocation，Maintenance can sway the machine at the overall maintenance，improve the working efficiency。
★The humidity control apparatus equipped with a spray, so flute type to maintain good stability of deformation, avoid dry。
★Automatic circulation system for glue, two-cylinder pneumatic gluing device, with good cushioning effect.
★Glue department using integrated slide structure，Glue roller surface after grinding engraved with 25 lines and pit-style textured hard chrome plating.
★corrugated roller adopt tungsten carbide dealing，diameter of the main corrugated roller¢ 320mm，Quenched→rough car→bore fine boring→shaft head shrunk-on→welding → tempering to stress→fine cars→coarse grinding→IF quenching→CNC grinding machine grinding→tungsten carbide dealing，hardness of surface is HRC58degrees。
★Active force variable frequency motor drive, energy efficient, low failure rate。
★Glue wide electric adjust to changes in the width of the paper used。
★Amount of glue size with electric adjustment, touch screen display and operation of the encoder transmission coating gap, high accuracy。
★Power and operating parts with a safety net to ensure the safety of personnel in the operation of machinery。
technical parameters：
1、effective width：1800mm 2、operate direction：left or right（Determined in accordance with the customer's facility)
3、design speed：180m/min 4、range of temperature：160—180℃
5、air source：0.4—0.9Mpa 6、steam pressure：0.8—1.3Mpa
7equipment：Lmx3.5*Wmx1.7*Hmx2.2 8、single weight：MAX 7000Kg
Roller diameter parameters：
1、corrugated roller：up￠346mm pressure roller：￠370mm
2 、glue roller：￠240mm fixed paste roller： ￠142mm preheat roller：￠400mm
powered motor parameters：
1、main frequency drive motor：22KW rated voltage：380V 50Hz Continuous (S1) working standard
2、suction motor：11KW rated voltage：380V 50Hz Continuous (S1) working standard
3、glue reducer：100W rated voltage：380V 50Hz Continuous (S2) working standard
4、glue gap motor：250W rated voltage：380V 50Hz short（S2） working standard
5、glue pump motor：2.2KW rated voltage：380V 50Hz Continuous （S1）working standard
Auxiliary equipment：
1、Special pulley crane configuration tile roll maintenance, convenient to use when maintenance tile roll, and fast。
2、Configuring an external guide pulley crane to lengthen the trip, in order to successfully remove the line outside the repair parts。
Mainly purchased parts, raw materials and origin：
|
Name of main parts |
Brands or place of origin |
material |
|
wallboard |
Production by own |
HT250 |
|
Transmission box |
hebei |
QT450 |
|
Corrugated roller |
|
Alloy steel corrugated |
|
Rotation joint and Metal Hose |
Fujian quanzhou yujie |
|
|
Main frequency motor |
Hebei hengshui yongshun motor factory |
|
|
Reducer motor |
Taiwan chengbang |
|
|
Bearings |
HRB OR C&U |
|
|
Corrugated roller and pressure roller bearing |
C&U |
|
|
Seat belt bearing |
Zhejiang wuhuan |
|
|
High pressure fans |
Shanghai yingfa motor factory |
|
|
cylinder |
Taiwan Airtac |
|
|
Solenoid valve |
Taiwan Airtac |
|
|
traps |
beijing |
Inverted bucket type |
|
contacts |
Siemens |
|
|
button |
Siemens |
|
|
Air switch |
Siemens |
|
|
Position Sensor |
Japan OMRON |
|
|
Frequency controller |
Taiwan delta |
|
|
PLC |
Taiwan delta |
|
|
Human Machine Interface |
MCGS |
|
|
Lose rubber pump |
Hebei botou |
structural features：
★This part is the main beam of the 20th channel, 16-beam, angle iron 63, column, etc. are connected.
★Both sides of the security fence, ladder (with 8 small channel production), high-strength save people the word pedals, ensure the safety of personnel and easy to operate.
★Pull the paper shaft surface tension axis, feeding shaft by grinding hard chrome plated.★Vacuum tension control, 5-inch suction tube, plus regulating valves, air flow can be infinitely adjustable.
★Dual front bezel correction guide column positioning, screw driver, fast and accurate positioning, walking steadily.
roller diameters parameters：
1、Paper roll and a tension roller diameter:￠130mm diameter of conveyor roller：￠180mm
2、Active tension roller diameter：￠85mm diameter of over paper rollers and guide rollers：￠111mm
3、Paper towing shaft diameter：￠110mm
Motor and electrical parameters：
1、corrugated single paper lift motor：2.2KW 380V 50Hz continuous（S1）work system
2、The bridge adsorption motor：2.2KW 380V 50Hz continuous（S1）work system
3、Wide motor tune cardboard： 250W 380V 50Hz short（S2）work system
main purchased parts、materials and place of origin：
|
Name of main parts |
Brands or place of origin |
material |
|
The bridge main skeleton |
Tiangang or tanggang |
NO20channel iron、NO18beam、NO12channel iron、NO63angle、60*80squal steel and so on connected。 |
|
guardrail |
tiangang |
￠42mmLow pressure fluid pipe |
|
Paper lifting belt |
Shanghai |
PVC conveyor |
|
Cardboard conveyor |
Hebei |
Parallel transport rubber band |
|
Adsorption inverter fan |
Shanghai yingfa motor factory |
|
|
inverter |
Taiwan delta |
|
|
bearing |
HRB,ZWZ,LYC |
|
|
Seat belt bearing |
Zhejiang wuhuan |
|
|
Paper width adjustment gear |
Shangdong jinbuhuan reducer |
|
|
Paper motor（frequency） |
Hebei hengshui yongshun motor |
|
|
Conveying rollers and the rollers, the paper roll |
Tiangang Seamless steel pipe |
|
|
contacts |
Siemens |
|
|
button |
Siemens |
note：all the roller axis surface after grinding and dealing with hard chrome plating.
Structural features：
★preheat roller accord with the national standard of the pressure vessal，and enclosed the pressure container certificate and inspection certificate。
★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable。
★electric adjustable angle, it can rotated adjust the paper preheat area in the range of 360°。
technical parameters：
1、diameter of preheat roller：￠900mm diameter of wrap angle axis：￠110mm
2、motor power：250W short（S2）working system 380V 50Hz
Mainly purchased parts, raw materials and origin：
|
Name of main parts |
Brands or place of origin |
material |
|
Steam rotation joint |
Fujian quanzhou yujie |
|
|
preheater |
|
Q235B pressure container board |
|
bearing |
HRB,ZWZ,LYC |
|
|
Seat belt bearing |
Zhejiang wuhuan bearing |
|
|
RV reducer |
Zhejiang fenghua |
|
|
contacts |
Siemens |
|
|
button |
Siemens |
|
|
Air switch |
Siemens |
|
|
Angle axis |
|
GB seamless steel pipe￠110 |
|
traps |
Beijing |
Inverted bucket |
Structural features：
★after quenched of the glue roller surface,the hole machining, surface grinding and doing balancing engraved anilox pit type, coating evenly, less consumption of plastic
★glue roller turns is controlled by the frequency motor，by inverter control ensures glue roller line speed synchronous machine with double machine，they can operate independently。
★electric adjustment display the glue amount。Automatic cycle for glue, glue avoid sedimentation, viscosity stability。
★Pneumatic structure platen gap by electric tuning。On the next floor are made independent variable frequency motor drive。
★take the speed signal of the double facer,so as to synchronous operation with it. Man-machine interface display, easy operation
★amount of glue automatic adjustment control，amount of glue automatic adjustment with the produce speed, in automatic mode, you can also get in manual tuning.
technical parameters：
1、temperature range of the preheater：160—200℃ 6、steam pressure：0.8—1.2Mpa 3.air source system:0.4—0.7Mpa
Roller diameter parameters：
1、glue roller：￠269mm Fixed paste roller：￠140mm
2、bottom preheat roller：￠402mm up preheat roller：￠374mm the paper roller：￠110mm
Power motors and electrical parameters：
1、glue roller initiative frequency motor：3KW 380V 50Hz Continuous (S1) working standard
2、glue amount adjustment reducer： 250W 380V 50Hz short（S2）working system
3、pressure roller gap adjustment motor： 250W 380V 50Hz short（S2）working system
4、glue pump motor： 2.2KW 380V 50Hz Continuous （S1）working system
Mainly purchased parts, raw materials and origin：
|
Name of main parts |
Brands or place of origin |
material |
|
Steam rotation joint |
Fujian quanzhou yujie |
|
|
preheater |
|
Q235B pressure container board |
|
bearing |
HRB OR C&U |
|
|
Seat belt bearing |
Zhejiang wuhuan bearing |
|
|
RV reducer |
Zhejiang fenghua |
|
|
relays |
Siemens |
|
|
button |
Siemens |
|
|
Air switch |
Taiwan Airtac |
|
|
Angle axis |
|
GB seamless steel pipe￠110 |
|
traps |
Beijing traps factory |
structural feature：
★Heating plate surface by grinding treatment，hot plate width600mm，a total of 14 pieces heating plate.Minister of cooling setting 4 m.
Preheat board is made of container board, in accordance with the national standard of pressure container, enclosed the pressure container certificate and inspection certificate.
★Hot plate with intensive gravitational roll structure.Pressure roller with lifting hydraulic structure
★heat pipe of the heating board seven section of control temperature, temperature display.
★up cotton belt with double cylinder S cotton belt tensioning device.
★bottom cotton belt with s-shaped correction manually tensioning mechanism, structure simple and practical，under with manual fine-tuning。
★Drive roller coated with attached wear-resistant rubber ，showed a herringbone structure，With a high, ensure smooth cardboard output。
★Main drive motor for frequency conversion motor，low-speed torque，wide speed range ,reliable, and easy maintenance.
★hot plate internal for partition isolation structure,s-shaped flow of steam，Steam, water separation function significantly improves the utilization of steam。
technical parameters：
1、temperature requirement：160—200℃ steam pressure：0.8-1.3Mpa
2、 air source pressure：0.6—0.9Mpa
3、Cooling stereotypes length：4m Heating plate quantity：14 pieces
4、Hydraulic system pressure: 6---8Mpa
roller diameter parameters：
1、upper drive rubber roller diameter：￠440mm lower drive rubber roller diameter： ￠440mm Wear rubber Outsourcing
2、Former follower with roller diameter：￠270mm After setting belt driven roller diameter：￠186mm
3、pressure belt roller diameter： ￠70mm Shaping roller diameter：￠86mm
4、The belt tension roller diameter：￠130mm The roll diameter with detuning：￠124mm
5、Under the belt tension roller diameter：￠130mm Entrusted with the roll diameter under the belt：￠130mm
Note: All the roller surface after grinding are hard chrome plated。
Power motors and electrical parameters：
1、Main drive motor power：45KW 380V 50Hz Continuous (S1) working standard
Mainly purchased parts, raw materials and origin：
|
Name of main parts |
Brands or place of origin |
Material and type |
|
Main skeleton |
Tiangang or laigang |
NO36Channel steel and NO16Beam |
|
Heating plate |
Tiangang or jigang |
Q235BContainer board production |
|
Main drive motor |
Hebei hengshui |
30KWfrequency motor |
|
Cotton belt |
Shenyang |
Thick cotton webbing10mm |
|
traps |
Beijing |
Inverted bucket |
|
contacts |
Siemens |
|
|
Hydraulic station |
Hebei |
|
|
bearing |
HRB OR C&U |
|
|
Drive wallboard |
Hebei |
Gray cast ironHT250 |
|
Pneumatic elements |
Taiwan Airtac |
|
|
Photoelectric switch |
Korea Autonics |
|
|
Seat belt bearing |
Zhejiang wuhuan |
Structural features：
★Synchronous servo motor control row of knives, cable. Automatic reset. Precise dimensions.change order time 3-8 seconds,the two machines can be achieved with no slow down immediately for a single memory of 999 order,non-stop automatic change order or manual change order can be realized.
★Schneider M258PLC control system, using CANopen line system, with order management capabilities, with the dryer speed synchronous signal input.
★HMI with 10.4-inch color touch screen, storage 999 orders, change orders automatically or manually for a single, fault alarm.
★Three kinds of pressure line forms：Convex against the concave（three layers line）、Convex against the concave（five layers line）、Convex against Flat，Three kinds of electric pressure line forms can be converted。Crimping round shades by computer control，linear, and easy to bend.
★Using thin tungsten alloy steel knife，sharp blade，long life of more than 8 million meters.
★knife sharpener for computer control，automatic or manual knife sharpener，Cutting edge sharpening can be divided,improve productivity Efficiency.
★Imported synchronous drive system, precision accurate, long life, low noise operation。
Technical parameters：
1、MAX working width：1800mm 2、operation direction：left or right（Determined in accordance with customer plant）
3、the highest machinery speed：180m/min 4、Mechanical configuration：Zero pressure line thin blade slitter scorer 5 knives 8 lines
5、The minimum width of the cutter：135mm The maximum width of the cutter：1850mm
6、The minimum distance between the indentation：0mm
7、Cutter wheel positioning accuracy: ±0.5mm
Power motors and electrical parameters：
1、Row knife wire motor:0.4KW 2、Cutter wheel drive motor:5.5KW 3、Wheel drive motor：5.5KW
Mainly purchased parts, raw materials and origin：
| Name of main parts | Brands or place of origin | Material and type |
| Frequency motor | Hebei hengshui yongshun motor factory | |
| bearing | Harbin | |
| Seat belt bearing | Zhejiang wuhuan | |
| relays | France Schneider | |
| Proximity Switch.Photoelectric switch | Japan OMRON | |
| Programmable Controllers | France Schneider | |
| Solenoid valve | Taiwan AirTAC | |
| HMI | France Schneider | |
| Row knife control | France Schneider | Synchronous servo motors |
| Row line control | France Schneider | Synchronous servo motors |
| Exchange line control | France Schneider | Synchronous servo motors |
| Waste suction control | France Schneider | Synchronous servo motors |
| Left and right traverse motor | Shandong jinbuhuan reducer |
structural feature：
★it can store 200 units orders，replace the cutter specifications quickly and accurately，changing orders without stop,And enables networked computers to facilitate production management.
★Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy。
★Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life。
★around feed rollers are used the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage。
★This model is the braking energy storage (non-dynamic braking), so the energy consumption in the production process, the average electricity consumption is 1/3 of an ordinary NC cutting machine, saving more than 70% power to reach the goal of saving money .
★Precision adjustable no gap gear to ensure precise blade engagement, running balance。
★Using an independent oil pump and filter with two copper distribution in each gear position oil, lubrication and cooling。
★Knife roller: fine quality forged steel material, the balanced, with good stability.
technical parameters：
1、effective width：1800mm 2、operation direction：left or right（determined to the customer’s factory）
3、highest machinery speed：180m/min 4、Mechanical configuration：computer-control helical cross cutter
5、Minimum cutting length：500mm 6、Maximum cutting length：9999mm
7、Precision of cutting paper：uniform ±1mm，non-uniform±2mm 8、equipment size：Lmx4.2*Wmx1.2*Hmx1.4
9、single weight：MAX3500Kg
Roller diameter parameters：
1、Cross on the knife shaft center distance：￠216mm 2、Before the lower conveying roller diameter ￠156mm
3、After the lower conveying roller diameter： ￠156mm 4、The front of the platen roller diameter： ￠70mm
5、The front of the platen roller diameter： ￠70mm
Note: After all have been grinding rollers, hard chrome plated at (on except under the knife shaft) dealing。
Power motors and electrical parameters：
1、main drive motor power：42KW Full AC synchronous servo
2、Before and after feeding motor power：3KW（Frequency Control）
3、Lubricating oil pump motor power：0.25KW
Mainly purchased parts, raw materials and origin：
|
Name of main parts |
Brands or place of origin |
Material and type |
|
Full AC servo motor |
Shanghai futian |
42KW |
|
Feeding frequency motor |
Hebei hengshui yongshun |
|
|
bearing |
HRB,ZWZ,LYC |
|
|
belt |
Germany OPTIBELT |
|
|
Up sleeve |
Xianyang chaoyue |
|
|
Seat belt bearing |
Zhejiang wuhuan |
|
|
Contactors and relays, relays of middle |
Siemens |
|
|
Proximity Switch |
Japan OMRON |
|
|
Flying shear servo control system |
Germany keb |
|
|
Motion control board |
Germany MKS-CT150 |
|
|
Rotary encoder |
Wuxi ruipu |
|
|
Feeding drive |
Taiwan delta |
|
|
Human Machine Interface |
MCGS |
|
|
Sun gear |
China shenzhen |
|
|
Pneumatic components |
Taiwan Airtac |
structural feature：
★gantry stacking。Change order time 20 seconds，automatic counting。
★Synchronized with the production management system，orders management,Centralized management，Do not slow down automatically for a single。
★Production management for a single waste is less than 700mm。
★The crawler stacking platform，AC servo control lifting, stacking stable、tidy；
★Backsplash can automatic shift，stacking for small orders；
★Independent sealed control cabinets, electrical equipment operating under clean environment；
★Color touch-screen display for easy on-site operation。
★Fully automatic operation control, improve efficiency and save manpower, reduce labor intensity；
technical parameters：
1、effective working width：2200mm 2、operation direction：left or right（determined to the customer’s factory）
3、MAX. working speed：150m/min 4、The maximum stack height：1.5m
5、the MAX.stacking length：3500 mm 6、equipment size：Lmx12*Wmx2.2*Hmx1.7
Mainly purchased parts, raw materials and origin：
|
Name of main parts |
Brands or place of origin |
Material and type |
|
RV reducer |
Zhejiang fenghua |
|
|
Feeding drive |
Taiwan delta |
Frequency |
|
Proximity Switch |
japan OMRON |
|
|
PLC |
Taiwan delta |
|
|
HMI |
Taiwan's Wei Lun or MGCS |
|
|
Rotary encoder |
Wuxi ruipu |
|
|
Contactor |
France Schneider |
|
|
Profiles |
Tiangang or tanggang |
NO. 12Channel、NO.14Channel、Square steel |
|
Conveyor Flat belt |
Shanghai |
PVC Conveyor |
|
Pneumatic components |
Zhejiang sonorCSM |
|
|
Roller shaft |
Tiangang steel seamless pipe |
Structural features：
★provide the starch adhesive to the corrugated single facer ,two glue machine and some other gluing equipment.
★Horizontal glue machine can meanwhile matched with main body glue and carrier glue, and mixing, glue large。
★Making room storage barrels adhesive solution was to use the glue pump rubber equipment storage barrels, adhesive solution for equipment。
★Storage barrels, plastic barrels with mixing device, avoid glue solution precipitation agglomerate。
★System unit with carrier vessel, main tank, storage tank, and send the glue pump, the back glue pump, etc。
★glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket，cycle for glue，Save the glue solution，prevent the glue solution in the rubber plate pasting and caking precipitation.
★Work has been completed, the residual gum dividend total pipeline with rubber equipment rubber pumped back rubber room storage barrels, for next time use。
★Responsible for technical guidance, teaching adhesive dispensing process。
technical parameters：
1、Horizontal body glue mixer： one 2、Carrier glue mixer：one
3、Storage glue mixer： one 4、Plastic buckets on double coater： one
5、Two coating machine back plastic buckets :one 6、Plastic buckets on single machine :two
7、Single machine back plastic buckets： two 8、Lose glue dispensing pumps： four
glue barrel diameter parameters：
1、Horizontal body glue mixer：1250mm×1000mm×900mm
2、Carrier glue mixer diameter： ￠800mm×900mm
3、Diameter plastic bucket on Double Glue：￠800mm×1000mm Plastic buckets on single machine：￠800mm×1000mm
4、Storage tank diameter： ￠1200mm×1200mm
Power motors and electrical parameters：
1、Horizontal body glue mixer： 3KW 380V 50Hz
2、Carrier glue mixer： 2.2KW(Ordinary three-phase) 380V 50Hz
3、output plastic pump motor ： 2.2KW（Ordinary three-phase） 380V 50Hz
4、Storage Tank Motor 1.5KW（Ordinary three-phase） 380V 50Hz
Mainly purchased parts, raw materials and origin：
|
Name of main parts |
Brands or place of origin |
Material and type |
|
motor |
Hebei hengshui yongshun |
|
|
Lose glue dispensing pumps |
Hebei botou |
|
|
Skeleton profiles |
tanggang |
|
Structural features：
★Production line for hot heating energy delivery device to maintain a stable operating temperature。
★All units are designed to be independent small unit for the steam system, segmented temperature control, energy saving, easy to adjust。
★By adjusting the steam pressure monitor dial to exercise control over the operating temperature, and a pressure。
★Each group has a hydrophobic unit emptying bypass, when rapid shutdown cooling equipment。
★Float trap 1/2 metal hose and connect the bypass valve, plug valve injection。
★Between the piping system and the rotary heating member in order to achieve a flexible metal hose connection, to extend the service life of the rotary joint。
★All steam pipes are made of seamless steel tubes, to ensure safety for use under normal pressure。
technical parameters：
1、steam consumption：about1.5-2T/h
2、Equipped with boiler：4t/h
3、Equipped with boiler pressure：1.25Mpa Pipe temperature：170—200℃
