EUFMPro Automatic High Speed Flute Laminating Machine

Short Description:

Top sheet: 120 -800g/m thin paper, cardboard

Bottom sheet: ≤10mm ABCDEF flute, ≥300gsm cardboard

Servo positioning

Max. Speed: 180m/min

Servo control, automatic adjustment of roller pressure and glue amount


Product Detail

Sizes Available

EUFM series flute laminator come in three sheet sizes.

1500*1500MM     1700*1700MM     1900*1900MM

Video

Product description

Function:

The paper can be laminated with paperboard to increase the strength and thickness of the material or special effects. After the die-cutting, it can be used for packaging boxes, billboards and other purposes. 

Structure: 

Top sheet Feeder: It can send stacks of 120-800gsm paper from above.
Bottom sheet feeder: It can send 0.5~10mm Corrugated/paperboard from below.
Gluing mechanism: The glued water can be applied to the fed paper. Glue roller is stainless steel.
Calibration structure-Fits the two papers according to the set tolerances.
Pressurizing Conveyor: Presses the attached paper and conveys it to the delivery section.
 
The frames of this series of products are all processed at one time by a large-scale machining center, which ensures the accuracy of each station and ensures more stable operation of the equipment
 
Principles:

The top sheet is sent out by the upper feeder and sent to the start detector of the positioning device. Then the bottom sheet is sent out; after the bottom paper is coated with glue, the top paper and the bottom paper are respectively conveyed to the paper Synchronous detectors on both sides, after the detection, the controller calculates the error value of the top and bottom sheet, servo compensation device on both sides of the paper adjusts the paper to a predetermined position for splicing, and then pressurizes the conveying. The machine presses the paper and conveys it to the delivery machine to collect the finished product.
 
Applicable materials for laminating:

Paste paper --- 120 ~ 800g/m thin paper, cardboard.
Bottom paper---≤10mm corrugated ≥300gsmpaperboard, single-sided cardboard, multi-layer corrugated paper, pearl board, honeycomb board, styrofoam board.
Glue - resin, etc., PH value between 6 ~ 8, can be applied to the glue.
 
Structural features:

Adopting the world's leading transmission control system, input paper size and system will auto-tuning. 
Computerized high-speed laminating, up to 20,000 pieces per hour. 
Stream-type air supply head, with four sets of forward nozzles and four sets of suction nozzles. 
Feed Block adopts low stack cardboard, which can fit the paper to the pallet, and can install track-assisted pre-stacker. 
Use multiple sets of electric eyes to detect the advance position of the bottom line, and make the servo motor on both sides of the face paper to independently rotate to compensate the upper and lower paper alignment, which is accurate and smooth. 
Full-function electronic control system, using human-machine interface and PLC program model display, can automatically detect operating conditions and work records. 
Automatic glue replenishment system can automatically compensate for lost glue and cooperate with glue recycling. 
EUFM high speed laminating machine can be connected with automatic flip flop stacker to save labor.

Parameters

Model EUFM1500PRO EUFM1700PRO EUFM1900PRO
Max size 1500*1500mm 1700*1700mm 1900*1900mm
Min size 360*380mm 360*400mm 500*500mm
Paper 120-800g 120-800g 120-800g
Bottom paper ≤10mm ABCDEF corrugated board ≥300gsm cardboard ≤10mm ABCDEF corrugated board ≥300gsm cardboard ≤10mm ABCDEF

corrugated board  ≥300gsm cardboard

Max laminating speed 180m/min 180m/min 180m/min
Power 22kw 25kw 270KW
Stick accuracy ±1mm ±1mm ±1mm

Standard Configuration

1.BOTTOM SHEET FEEDING

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Use imported Servo motor electric controlling system, with Japan NITTA suction belt to make suction power inverter, and belt cleaned by water roller.

Patented technology to ensure corrugate and cardboard goes out smoothly and simple operation.

2.TOP SHEET FEEDING MECHANISM 

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Both paper lifting and feeding nozzle of high speed auto dedicated feeder can be freely adjusted to be adapted to both thin and thick paper. Together with Becker pump, ensure top feeding paper run fast and smoothly. 

3. ELECTRICAL SYSTEM

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Designed and adopt motion controller together with Yaskawa Servo system and inverter, Siemens PLC to ensure machine run at max. speed and accuracy as premium performance and running stability.  Using man-machine interface and PLC combination, display all the information on the screen. Order memory function, one -click to transfer the previous order, convenient and fast.

4.PRE-STACK PART

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Pre-pile system with preset function can be set as paper size through touch screen and oriented automatically to reduce set-up time efficiently.  

5.Transmission System

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Gates synchronical belt together with SKF bearing as main transmission is adopted to ensure stability. Both pressure rollers, dampening roller and glue value can be easily adjusted by handle with mechanical encoder. 

6.POSITIONING SYSTEM

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Photocell together with motion control and Yaskawa Servo system ensure the accuracy of orientation of top and bottom paper. Stainless steel glue roller with fine anilox grinding to guarantee even glue coating even at min. glue quantity. 

7.GLUE SYSTEM

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Extra large 160mm diameter anilox roller with 150mm pressing roller to make machine run faster with less glue spray and Teflon press roller can reduce the cleaning of glue stick efficiently. Glue coating value can be set on touch screen and control precisely by servo motor. 

8.TOUCH SCREEN AND AUTOMATIC ORIENTATION

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Paper format can be set through 15inch Touch Monitor and oriented through inverter motor automatically to minimize set-up time. The Auto orientation is applied to pre-pile unit, top feeding unit, bottom feeding unit and positioning unit. Eaton M22 series button ensure long duty time and machine beauty. 

9.THICHNESS ADJUSTMENT

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The roller gap can be adjusted automatically according to the detected value. 

10.CONVEYOR

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Lifted convey unit facilitate operator to unload paper. Long convey unit together with pressure belt to make laminated job dry rapidly. 

11.AUTOMATIC LUBRICATION SYSTEM

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Automatic lubrication pump for all main bearing ensure machine strong endurance even under heavy duty working condition.

OPTIONS

1.LEADING EDGE FEEDING SYSTEM

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Lead edge ensure thick corrugated board like 5 or 7 layers run smoothly even under very curing condition. 

2.SHAFTLESS SERVO FEEDER

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Shaftless servo feeder is utilized for extra long sheet at flexible motion. 

3.EXTRA SAFETY GUARD AND SAFETY RELAY

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Extra closed cover around the machine for additional safety assistance. Safety relay to ensure door switch and E-stop function redundantly. 

OUTSOURCE LIST

Serial

Part

Country

Brand

1

main motor

Germany

Siemens

2

touch screen

Taiwan

WEINVIEW

3

servo motor

Japan

Yaskawa

4

Linear guide slide and guide rail

Taiwan

HIWIN

5

Paper speed reducer

Germany

Siemens

6

Solenoid reversing

Japan

SMC

7

Press front and rear motor

Taiwan

Shanteng

8

Press motor

Germany

Siemens

9

Main engine width modulation motor

Taiwan

CPG

10

Feeding width motor

Taiwan

CPG

11

Feeding motor

Taiwan

Lide

12

Vacuum pressure pump

Germany

Becker

13

 Chain

Japan

TSUBAKI

14

Relay

Japan

Omron

15

optoelectronic switch

Taiwan

FOTEK

16

solid-state relay

Taiwan

FOTEK

17

 promixity switches

Japan

Omron

18

water level relay

Taiwan

FOTEK

19

Contactor

France

Schneider

20

PLC

Germany

 Siemens

21

Servo drivers

Japan

 Yaskawa

22

 Frequency converter

Japan

Yaskawa

23

Potentiometer

Japan

TOCOS

24

Encoder

Japan

Omron

25

Button

France

Schneider

26

Brake resistor

Taiwan

TAYEE

27

Solid-state relay

Taiwan

FOTEK

28

Air switch

France

Schneider

29

Thermorelay

France

Schneider

30

DC power system

Taiwan

Mingwei

 


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