FD-AFM450A Case Maker
❖ PLC System: Japanese OMRON PLC, touch screen 10.4 inch
❖ Transmission System: Taiwan Yintai
❖ Electric Components: French SCHNEIDER
❖ Pneumatic Components: Japanese SMC
❖ Photoelectric Components: Japanese SUNX
❖ Ultrasonic double paper checker: Japanese KATO
❖ Conveyer Belt: Swiss HABASIT
❖ Servo Motor: Japanese YASKAWA
❖ Reducing Motor: Taiwan Chengbang
❖ Bearing: Japanese NSK
❖ Gluing system: chromed Stainless steel roller, copper gear pump
❖ Vacuum pump: Japanese ORION
(1)Automatically delivery and gluing for paper
(2)Automatically delivering, positioning and spotting for cardboards.
(3)Four-side folding and forming in one time(with automatic angle trimmer)
(4)The whole machine adopts open-type construction in design. All motions can be seen clearly. The troubles can be easily remedied.
(5)With friendly Human-Machine operation interface, all troubles will be displayed on the computer.
(6)Plexiglass cover is designed according to the European CE Standards, featuring in safety and humanity.
Friendly Operation Interface
| Automatic case maker | FD-AFM450A | |
| 1 | Paper size(A×B) | MIN: 130×230mm
MAX: 480×830mm |
| 2 | Paper thickness | 100~200g/m2 |
| 3 | Cardboard thickness(T) | 1~3mm |
| 4 | Finished product size(W×L) | MIN: 100×200mm
MAX: 450×800mm |
| 5 | Spine(S) | 10mm |
| 6 | Folded paper size(R) | 10~18mm |
| 7 | Max quantity of cardboard | 6pieces |
| 8 | Precision | ±0.50mm |
| 9 | Production speed | ≦25sheets/min |
| 10 | Motor power | 5kw/380v 3phase |
| 11 | Air supply | 30L/min 0.6Mpa |
| 12 | Heater power | 6kw |
| 13 | Machine weight | 3200kg |
The corresponding relation between the specifications:
A(Min)≤W+2T+2R≤A(Max)
B(Min)≤L+2T+2R≤B(Max)
❖ The box Max.&Min. sizes are subjected to paper size and quality.
❖ The speed of the machine depends on the sizes of the boxes
❖ Cardboard stacking height: 220mm
❖ Paper stacking height: 280mm
❖ Glue tank volume：60L
❖ Work shift time for a skillful operator from one product to another: 30minutes
❖ Soft spine: ≥0.3mm in thickness, 10-60mm in width, 0-450mm in length
(1) Feeding Unit：
❖ Full-pneumatic feeder: simple construction, convenient operation, novel design, controlled by PLC, motion correctly.(this is the first innovation at home and it is our patented product.)
❖ It adopts ultrasonic double-paper detector device for the paper conveyor
❖ Paper rectifier ensures that the paper won’t deviate after being glued
(2) Gluing Unit：
❖ Full-pneumatic feeder: simple construction, convenient operation, novel design, controlled by PLC, motion correctly.(this is the first innovation at home and it is our patented product.)
❖ It adopts ultrasonic double-paper detector device for the paper conveyor
❖ Paper rectifier ensures that the paper won’t deviate after being glued
❖ Glue tank can automatically glue in circulation, mix and constantly heat and filter. With fast-shift valve, it will take only 3-5 minutes for the user to clean the gluing cylinder.
❖ Glue viscosity meter.(Optional)
(3) Cardboard Conveying Unit
❖ It adopts per-stacking non-stop bottom-drawn cardboard feeder, which improves the production speed.
❖ Cardboard auto detector: the machine will stop and alarm while lacking one or several pieces of cardboards in conveying.
❖ Soft spine device, automatically feeding and cutting soft spine.(optional)
(4) Positioning-spotting unit
❖ It adopts servo motor to drive the cardboard conveyer and high-precision photoelectric cells to position the cardboards.
❖ The power-full vacuum suction fan under the conveyer belt can have the paper sucked stably onto the conveyer belt.
❖ Cardboard conveying employs servo motor
❖ Servo and sensor positioning device improves the precision. (optional)
❖ The PLC control on-line motion
❖ The pre-press cylinder on the conveyer belt can ensure that the cardboard and paper are spotted before their sides are folded.
(5) Four-edge folding unit
❖ It adopts a film base belt to fold the lift and right sides.
The trimmer will give you a sound folding result
❖ It adopts a pneumatic trimmer to trim the corners.
❖ It adopts a to-and-fro conveyer for the front and back sides and a man-hand holder to fold.
❖ Multi-layer rollers pressing ensure the quality of end products without bubbles.
1.Requirements for Ground
The machine should be mounted on the flat and firm ground which can ensure it has enough capacity of load (about 300kg/m2). Around the machine should keep enough space for operation and maintenance.
2.Machine dimension
3.Ambient Conditions
❖ Temperature: The ambient temperature should be kept around 18-24°C(The air-conditioner should be equipped in summer)
❖ Humidity: the humidity should be controlled around 50-60%
❖ Lighting: About 300LUX that can ensure the photoelectric components can work regularly.
❖ To be away from oil gas, chemicals, acidic, alkali, explosive and inflammable substances.
❖ To keep the machine from vibrating and shaking and being nest to the electric apparatus with high-frequency electromagnetic field.
❖ To keep it from being directly exposed to the sun.
❖ To keep it from being blown directly by the fan
4.Requirements for Materials
❖ Paper and cardboards should be kept flat all the time.
❖ The paper laminating should be electro-statically processed in double-side.
❖ The cardboard cutting precision should be controlled under ±0.30mm (Recommendation: using cardboard cutter KL1300 and s
5.The color of the glued paper is similar to or same to that of the conveyor belt(black), and another color of glued tape should be stuck on the conveyor belt.(Generally, attach the 10mm width tape beneath the sensor, suggest tape color: white)
6.The power supply: 3 phase, 380V/50Hz, sometimes, it can be 220V/50Hz 415V/Hz according to the actual conditions in different countries.
7 .The air supply: 5-8 atmospheres (atmosphere pressure), 30L/min. The poor quality of air will mainly resulted in troubles for the machines. It will seriously reduce the reliability and life of the pneumatic system, which will result in lager loss or damage that may terribly exceed the costs and maintenance of such system. Therefore it must be technically allocated with a good quality air supply system and their elements. The followings are the air purifying methods only for reference:
| 1 | Air compressor | ||
| 3 | Air tank | 4 | Major pipeline filter |
| 5 | Coolant style drier | 6 | Oil mist separator |
❖ The air compressor is a non-standard component for this machine. This machine is not provided with an air compressor. It is bought by the customers independently (Air compressor power: 11kw, air flow rate: 1.5m3/minute).
❖ The function of the air tank (volume 1m3, pressure: 0.8MPa)：
a. To partly cool the air with higher temperature coming out from the air compressor through the air tank.
b. To stabilize the pressure that the actuator elements in the back uses for the pneumatic elements.
❖ The major pipeline filter is to remove the oil distain, water and dust, etc. in the compressed air in order to improve the work efficiency of the drier in the next process and to prolong the life of the precision filter and drier in the back.
❖ Coolant style drier is to filter and separate the water or moisture in the compressed air processed by the cooler, the oil-water separator, air tank and major pipe filter after the compressed air has been removed.
❖ The oil mist separator is to filter and separate the water or moisture in the compressed air processed by the drier.
8.Persons: for the sake of the safety of the operator and the machine, and fully taking advantage of the performance of the machine and reducing troubles and prolonging its life, 2-3 skillful technicians capable of operating and maintaining machines should be assigned to operate the machine.
9.Auxiliary materials
Glue: animal glue (jelly gel, Shili gel), specification: high speed fast dry style
Optional FD-KL1300A Cardboard cutter
(Auxiliary Equipment 1)
It is mainly used for cutting material like hardboard, industrial cardboard, grey cardboard, etc.
It is necessary for hardcover books, boxes, etc.
1. Feeding large size cardboard by hand and small size cardboard automatically. Servo controlled and setup via touch screen.
2. Pneumatic cylinders control the pressure, easy adjustment of cardboard thickness.
3. The safety cover is designed according to European CE standard.
4. Adopt the concentrated lubrication system, easy to maintain.
5. Main structure is made of casting iron, stable without bending.
6. The crusher cuts the waste into small pieces and discharges them with conveyor belt.
7. Finished production output: with a 2 meter conveyor belt for collecting.
| Model | FD-KL1300A |
| Cardboard width | W≤1300mm, L≤1300mmW1=100-800mm, W2≥55mm |
| Cardboard thickness | 1-3mm |
| Production speed | ≤60m/min |
| Precision | +-0.1mm |
| Motor power | 4kw/380v 3phase |
| Air supply | 0.1L/min 0.6Mpa |
| Machine weight | 1300kg |
| Machine dimension | L3260×W1815×H1225mm |
Remark: We don’t provide air compressor.
Auto feeder
It adopts bottom-drawn feeder which feeding the material without stopping. It’s available to feed small size of board automatically.
Servo and Ball Screw
The feeders are controlled by the ball screw, driven by the servo motor which efficiently improves the precision and makes adjustment easy.
8 sets of High Quality knives
Adopt alloy round knives which reduce the abrasion and improve the cutting efficiency. Durable.
Auto knife distance setting
The distance of cut lines can be set by touch screen. According to the setting, the guide will automatically move to the position. No measurement required.
CE standard safety cover
The safety cover is designed according to the CE standard which efficiently prevents the disoperation and ensures the personal safety.
Waste crusher
The waste will be automatically crushed and collected when cutting the large sheet of cardboard.
Pneumatic pressure control device
Adopt air cylinders for the pressure control which reduce the operational requirement for workers.
Touch screen
Friendly HMI helps the adjustment easy and fast. With Auto counter, alarm and knife distance setting, language switch.
ZX450 Spine cutter
(Auxiliary Equipment 2)
It is specialized equipment in hardcover books. It is characterized by good construction, easy operation, neat incision, high precision and efficiency etc. It is applied to cut spine of the hardcover books.
1. The single-chip electromagnetic clutch, stable work, easy to adjust
2. The concentrated lubrication system, easy to maintain
3. Its appearance is beautiful in design, safety cover accord with European CE standard
| Cardboard width | 450mm (Max.) |
| Spine width | 7-45mm |
| Cardboard thickness | 1-3mm |
| Cutting speed | 180times/min |
| Motor power | 1.1kw/380v 3phase |
| Machine weight | 580Kg |
| Machine dimension | L1130×W1000×H1360mm |
