Fully Automatic Exercise book Production line From Reel paper to Notebook / Exercise book
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Max. paper roll dia. |
1200mm |
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Printing Width |
Max.1020mm, min.580mm |
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Printing-Cutting Length |
Max.480mm, Min.290mm |
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in steps of gear |
5mm |
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Max.size of notebook |
297*210mm |
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Min. Size of notebook |
148 x 176 mm |
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Printing color: |
2+2 ( 2 colour on both side) |
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machine Speed: |
Max.280m/min(Running speed based on the paper thickness) |
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Inner sheet thickness: |
45g/㎡-120g/㎡ |
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Number of sheet per groups: |
5-50 sheets, after folding 10-100 sheets = 20 pages to 200 pages |
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Qyt of stitching heads |
8 pcs |
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Max. number of notebook block |
Max. 5 ups |
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Cover thickness: |
150g-450g |
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Max. cover pile height |
800mm |
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Notebook thickness: |
10mm ( unfolding book thickness:5mm ) |
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Article thicnkess ( unfolded ) |
5mm |
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Max. output frequency |
45 times |
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Total power: |
22kw 380V 3phase (depend on your country's voltage) |
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Machine dimension: |
L21.8m*W2.5m*H2.4m |
| Flexo Cylinder |
4 Pcs |
Paper counting Synchronizing wheel |
3 pcs |
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| Vertical Up Knife |
5 Pcs |
Horizontal Up Knife (W18A ) |
1 Pc |
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| Rotary Up / down Knife |
1 SET |
Vertical Down Knife |
5 Pcs |
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| Feeder Belt |
25 m |
Belt Lacing Machine |
1 Pc |
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| Sheet counting gear | 4 pcs for 40 sheets, 38 sheets, 35 sheets and 25 sheets |
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1, |
Single Reel stand |
7, |
Stitching (8 pcs stitching heads) | ||
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2, |
Flexo ruling |
8, |
Folding unit | ||
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3, |
cross cutting |
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9, |
Spine Squared |
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4, |
Sheet overlapping |
10, |
Frontal trimming section | ||
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5, |
Sheet Counting |
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11, |
Splitting and side trimming knives (5 pcs) | |
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6, |
Cover inserting |
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12, |
Delivery table | |
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Single reel stand: -Unwind unit, Clamping chuck: 3" -paper decurling system -hydraulic pressure brake |
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Flexo ruling unit for 2C+2C: - For integration of ruling units - Printing stack frame uses 60mm thickness cast-iron _ 1 x ruling tower for 4 pcs ruling inkers equipped with 4 x transverse inker for ruling cylinders |
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Cross cutting
The rotary sheeter is made from high speed steel |
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Overlapping, collecting and Counting:Sheet overlapping device Sheet counting is controlled by counting gear. Sheet count to be specified by customer. |
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Feeder Part:The auto cover feeder are fully controlled by sensor for missed feed and minimize wastage. Stack height is 800mm |
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Stitching Part:10 x Germany Hohner 43/6 stitching head, 10 x wire coil holder ( wire coil weight is 15 kgs ) stitching Heads are driven by the transmission shaft |
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Folding Part:1 x fold unit to center fold stitched book trips. |
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Spine Square Part:Use 2 pcs mechanical cam and pressure spring to square the book back from the back. Easy to operate, no need to adjust to produce thin and thick books |
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Trimming unit:Use 60mm thickness board, make the frame more solid. Use cast-iron material to make the frame, make sure the cutting blade is stable, the unit will do a first face trim then with 2 sides, and 3th, and 4th trim. |
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Finished product collecting table |
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Electrical Components:All main electrical and electronic component are internationally CE approved brand such as Siemens and Schneider. |
