GUOWANG T-1060BN DIE-CUTTING MACHINE WITH BLANKING

Short Description:

T1060BF is the innovation by Guowang engineers to perfectly combine the advantage of BLANKING machine and traditional die-cutting machine with STRIPPING, T1060BF(2nd generation) has all the same feature as T1060B to have a fast, accurate and high speed running, finishing product piling and automatic pallet change( Horizontal delivery ), and by one -button, machine can be switch to traditional stripping job delivery( Straight line delivery ) with motorized non-stop delivery rack. No mechanical part need to be replaced during the process, it is the perfect solution for customer who need a frequent job switching and fast job changing.


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  • Product Detail

    Other product information

    Specifications

    Work Flow

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    Feature Highlights

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    FEEDING UNIT

    -Non-stop feeding with automatic pile lift and pre-pile device. Max pile height 1800mm

    -High quality feeder head with 4 sucker and 4 forwarder to assure stable and fast feeding for various of materials* Optional Mabeg feeder

    -Front control panel for easy operation

    -Anti-static device for feeder and transfer table*option

    -Photocell anti step in detection

    highlights3

    TRANSFER UNIT

    -Double cam gripper bar structure to make the sheet closer to the working platform and stripping frame, more stable in high-speed operation

    -Mechanical double sheet device for cardboard, supersonic double sheet detector for paper *option

    -Pull and push side lay suitable for thin paper and thick cardboard, corrugated

    -Paper speed reducer to make smooth transfer and precise positioning.

    -Side and front lay are with precise photocells, sensitivity adjustable and can be set by monitor

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    DIE-CUTTING UNIT

    -Die-cutting pressure controlled by YASAKAWA Servo System Max. 300T

    Max. Die-cutting speed 7500s/h

    -Pneumatic quick lock upper&lower chase

    -Centerline system on die-cutting chase with transversal micro adjustment ensures accurate registration that result in quick job changeover.

    GASM8

    SMART HUMAN MACHINE INTERFACE (HMI)

    -15" and 10.4" touch screen with graphical interface at feeder and delivery section for easy control of machine at different position, all settings and function can be easily set through this monitor.

    -Self diagnosis system, error code and message

    -Full jam detection

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    STRIPPING UNIT

    -Quick lock and center line system for stripping frame to minimize job changing time

    -Pneumatic upper frame lifting

    -Micro adjustment

    -Stripping make ready table to reduce job setting time*option

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    BLANKING UNIT

    -Quick lock and center line system for blanking frame to minimize job changing time

    -Pneumatic upper frame lifting

    -Micro adjustment

    -Sheet inserting, one button sample sheet taking

    -Automatic non-stop delivery and pallet exchange

    -Safety light barrier with independent reset

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    DIE-CUTTING UNIT

    -Die-cutting pressure controlled by YASAKAWA Servo System Max. 300T

    Max. Die-cutting speed 8000s/h

    -Pneumatic quick lock upper&lower chase

    -Centerline system on die-cutting chase with transversal micro adjustment ensures accurate registration that result in quick job changeover.

    Standard devices and features

    FEEDER

    ●High quality MABEG feeder head imported from Germany*option, 4 pick-up suckers and 4 forward suckers, ensure stable and fast feeding.

     FEEDER1 FEEDER2

    ●Pre-loading device to feed paper without stopping the machine, maximum stack height 1800mm

    ●Pre-loading tracks help the operator push paper stack to feeding position accurately and conveniently.

    ●Side lays can be adjusted to fit different paper.

    ●Paper transferred to the front lay will slow down to ensure accurate positioning.

    ●Transferring plate is stainless steel imported from Germany to make the paper conveying smooth and fast.

    DIE-CUTTING UNIT

    ●Precise and stable control of die cutting pressure, controlled by FUJI servo motor

    ●Easy to use graphic interface by 19 inch touch screen with precision up to 0.01mm.

     FEEDER3

    ●Die-cutting chase and plate are locked by pneumatic cylinder from Japanese SMC, with misplace sensors to avoid damage caused by human factors.

    ●Die-cutting chase adopts the center-line system for fast positioning , so that the operator don’t need to consider the left-right position of the die board.

    ● FEEDER4

    ●Die-cutting boards of non-standard size can also be installed by using auxiliary tools to facilitate applicability of customers’ cutting boards from different models .

    ●Gripper bar, of special aluminum alloy , the surface after oxidation treatmentadopts double-cam opening method to release the paper during running. It can reduce the inertia of paper to collect the thin paper in order easily.

    FEEDER5

    STRIPPING UNIT

    ●Pneumatic lifting stripping chase

    ●Center-line system and quick-lock device for stripping board to achieve quick job changing

    ●Stripping chase position memorization.

    FEEDER6

    BLANKING UNIT

    ●Center-line system and quick-lock device for blanking board to achieve quick job changing

    FEEDER7

    ●One button for sample sheet taking, easier for inspection of quality.

    ●Intelligent operation from monitor to choose different mode of inserting sheet.

    DELIVERY UNIT

    ●The machine has 2 delivery mode: Blanking(Horizontal delivery) and stripping ( Straight line delivery)

    ●The switch from blanking to stripping job is by one button at switch panel, no mechanical adjustment needed.

    Non-stop horizontal delivery unit at Blanking unit

    FEEDER8

    Automatic paper pile transfer, transfer working pallet to delivery unit, then place the empty pallet to wait for proceeding, can reduce manual intervention and ensures non-stop delivery.

    FEEDER9

     

     

    Non-stop straight line delivery for stripping jobs:

    FEEDER10

    ●Motorized curtain style Non-stop delivery unit.

    ●Max. pile height is up to 1600mm to reduce the loading time for operator and raise efficiency.

    ●10.4” high resolution touch screen. The operator can observe all the setting in different position reduce the time for job changing and improve working efficiency. 

    Specifications

    Maximum paper size 1060*760 mm
    Minimum paper size 400*350 mm
    Maximum cutting size 1060*745 mm
    Maximum Die-cutting plate size 1075*765 mm
    Die-cutting plate thickness 4+1 mm
    Cutting rule height 23.8 mm
    First die-cutting rule 13 mm
    Gripper margin 7-17 mm
    Cardboard spec 90-2000 gsm
    Cardboard thickness 0.1-3 mm
    Corrugated spec ≤4 mm
    Maximum working pressure 350 t
    Maximum die-cutting speed 7500 S/H
    Feeding board height (incl. pallet) 1800 mm
    Non-stop feeding height(incl. pallet) 1300 mm
    Delivery height(incl. pallet) 1400 mm
    Straight line delivery 1600 mm
    Main motor power 18 kw
    Whole machine power 24 kw
    Voltage 600V 60Hz 3ph v
    Cable thickness 16 mm²
    Air pressure requirement 6-8 bar
    Air consumption 300 L/Min

    Outsource list for key components

    Configurations Country of origin
    Feeding unit  
    Jet-feeding Mode  
    Feeder head China / German Mabeg*Option
    Pre-loading device, Non-stop feeding  
    Front & side lay photocell induction  
    Light guard protecting device  
    Vacuum pump German Becker
    Pull/push switch type side guide  
    Die-cutting unit  
    Die chase German FESTO
    Centre line alignment system  
    Gripper mode adopt latest double cam tech Japan
    Pre-stretched high quality chain German
    Torque limiter and index gear box drive Japan Sankyo
    Cutting plate pneumatic ejecting system  
    Automatic lubrication and cooling  
    Automatic chain lubrication system  
    Main motor German SIEMENS
    Paper miss detector German LEUZE
    Stripping unit  
    3-way stripping structure  
    Centre line alignment system  
    Pneumatic lock device  
    Quick lock system  
    Bottom feeder  
    Blanking delivery unit  
    Non-stop delivery  
    Delivery motor German NORD
    Finishing product delivery motor German NORD
    Waste collecting motor Shanghai
    Secondary delivery motor German NORD
    Automatic delivery stack switch function  
    Automatic feeding device German FESTO
    Feeding air sucker motor  
    Electronic parts  
    High quality electrical components EATON/OMRON/SCHNEIDER
    Safety controller German PILZ safety module
    Main monitor 19 inch AMT
    Secondary monitor 19 inch AMT
    Inverter SCHNEIDER/OMRON
    Sensor LEUZE/OMRON/SCHNEIDER
    Switch German MOELLER
    Low-voltage distribution German MOELLER

    Manufacturer Introduction

    Through the co-operation with top-level partner in the world, Based on the German and Japanese advanced technology and more than 25 years experience, GW continually offer the best and highest efficient post-press solution.

    GW adopts the advanced production solution and 5S management standard, from R&D, purchase, machining, assembling and inspection, every process strictly follow the highest standard.

    GW invest a lot in the CNC, import DMG, INNSE- BERADI, PAMA, STARRAG, TOSHIBA, OKUMA, MAZAK, MITSUBISHI etc. from all over the world. Only because pursues the high quality. The strong CNC team is the firm guaranty of the quality of your products. In GW, you will feel the “high efficient and high precision”

    /about-us/

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