Professional China Flatbed Die-Cutters - GW double station die-cutting and foil stamping machine – Eureka

S series Double Unit Machine can achieves foil stamping, embossing, die cutting, stripping and automatic delivery process in one pass. Flexible combine methods according to different product’s requirements. The productivity is 3 to 4 times of normal die cutting and foil stamping machine. Two platen press sections working at 5000 sheets per hours with 1060mm sheet size which can bring higher productivity and lower cost to your company. This machine can run card paper with 90-2000 g/m2. The high accurate operation can provide high efficiency working process. This machine is your best choice for foil stamping and die cutting multi-process production. S Series Double Unit machine can reduced labor intensity. Multiple optional configuration can adapt to your various production requirements.

1.S 106 DYY :
1^st Unit:   High pressure Embossing and 3 Longitudinal foil shaft
2^nd Unit: 3 Longitudinal foil shaft

2.S 106 YQ:
1^st Unit: 3 Longitudinal foil shaft and 2 transversal foil shaft
2^nd Unit:   Die-cutting and stripping

3.S 106 YY:
1^st Unit： 3 Longitudinal foil shaft and 2 transversal foil shaft
2^nd Unit: 3 Longitudinal foil shaft

More customized configuration can be combined according to customer’s demand.

FEEDING UNIT

-Non-stop feeding with automatic pile lift and pre-pile device. Max pile height 1600mm

-High quality feeder head with 4 sucker and 4 forwarder to assure stable and fast feeding for various of materials

-Front control panel for easy operation

-Anti-static device*option

TRANSFER UNIT

-Mechanical double sheet device for cardboard, supersonic double sheet detector for paper *option

-Pull and push side lay suitable for thin paper and thick cardboard, corrugated

-Paper speed reducer to make smooth transfer and precise positioning.

DIE-CUTTING AND HOT FOIL STAMPING UNIT

-Die-cutting pressure controlled by YASAKAWA Servo System Max. 300T *R130/R130Q can up to 450T

-Pneumatic quick lock upper&lower chase

- Centerline system on die-cutting chase with transversal micro adjustment ensures accurate registration that result in quick job changeover.

STRIPPING UNIT

-Standard 3 longitudinal and 2 transversal unwinding shaft can run at same time , each driven by independent Yasakawa servo motor, with foil length alarm.

-Precise hologram system *option for each shaft

SMART HUMAN MACHINE INTERFACE (HMI)

-15″ and 10.4″ touch screen at feeder and delivery section for easy control of machine at different position, all settings and function can be easily set through this monitor.

-15″ independent monitor for foil stamping control, calculate and suggest the best pulling/stepping way for  different pattern, can reduce foil waste by 50%

-Heating timer to reduce waiting time*Option

DELIVERY UNIT

- Non-stop delivery with automatic pile lowering

- 10.4″ monitor

- Automatic non-stop delivery rack*only on R130Y

- Anti-static device*option

- Tap inserter*option

Feeding Unit
High quality feeder made in Taiwan with 4 suckers for lifting paper and 4 suckers for forwarding paper ensure stable and fast feeding paper. The height and angle of suckers are easily adjustable to keep sheets absolutely straight.
Mechanical double-sheet detector, sheet-retarding device, adjustable air blower ensure sheets transfer to the belt table steadily and precisely.
Vacuum pump is from German Becker.
Pre-piling device makes non-stop feeding with high pile (Max. pile height is up to 1600mm).
Perfect piles can be formed on pallets which run on rails for pre-piling. This makes a significant contribution to smooth production and let operator move the prepared pile to feeder accurately and conveniently.
Single position engagement pneumatic operated mechanical clutch insures the first sheet after every re-start of machine is always fed to front lays for easy, time-saving and material-saving make-ready.
The side lays can be switched directly between pull and push mode on both sides of the machine simply by turning a bolt without having to add or remove parts. This provides the flexibility for processing a wide range of material: irrespective of whether the register marks are to the left or right of the sheet.
Side and front lays are with precision optical sensors, which can detect dark color and plastic sheet. The sensitivity is adjustable.
Operation panel for feeding part is easier to control the feeding process with LED display.
Separate drive controls for main pile and auxiliary pile
PLC and electronic cam for timing control
Anti-obstacle device can avoid the machine damage.
Japan Nitta convey belt for feeder and the speed is adjustable

Foil stamping and Embossing Unit (* Embossing function for S 106 DYY Model)
The mechanical units are redesigned by the specialists from Germany and Japan that enable the working pressure to reach 550 tons for better quality of foil stamping and embossing with higher speed as well. (* Embossing function for S 106 DYY Model)
Individually controlled programmable foil pull rollers ( 3 sets in longitudinal and 2 sets in transversal direction) driven by YASKAWA servo motors
Longitudinal full format foil feeding system for stamping in 2 direction at the same time which helps greatly in saving foils as well as the time to change foils.
20 individually controlled heating zones , using intubation heating system ,with a tolerance within ±1C
1 set of ductile iron honeycomb chase and locking device for dies
Dwell time device for big area stamping
2 direction air blowing separation device
The brush system removes used foil from the side of the machine, where it can be collected and disposed of.
Optical sensors detect foil breaks.
Optional foil rewinder WFR-280 to dispose of used foil, enable foils to be wound onto six independent shafts in a dedicated module.

Die-cutting Unit
Pneumatic lock system makes easier lock-up and release of cutting chase and cutting plate.
Pneumatic lifting cutting plate for easy slide in and out.
Centerline system on die-cutting chase with transversal micro adjustment ensures accurate registration that result in quick job changeover.
Accurate positioning of Cutting chase controlled by precision optical sensors with automatic check-lock device
Cutting chase turnover device
Siemens main motor controlled by Schneider inverter.
Micro-adjustment of cutting force （pressure accuracy can be up to 0.01mm, Max. die-cutting pressure can be up to 300 tons） by worm gear driven by servo motor and controlled easily by 15 inch touch screen.
High quality gripper bar from Japan with long life
Uniquely designed gripper bar need no spacer for compensation to insure accurate paper registration
Cutting plates of different thickness(1pc of 1mm, 1 pc of 3mm, 1 pc of 4mm) for easy job-changing
High quality Renold chain from England with pre-extended treatment ensures stability and accuracy in long run.
High pressure index drive system for gripper bar positioning control
Overload protection device with torque limiter creates the highest level of security for operator and machine.
Automatic lubrication and cooling system for main drive and automatic lubrication for main chain.

Stripping Unit (* Stripping function for S 106 YQ Model)

Centerline registering ensures fast installation of the middle stripping frame; it also shortens set-up time while changing jobs.
You can choose to use stripping function by raising or lowering the upper stripping frame manually.
All stripping tool manufacturing is standardized that they are applicable to machines of different make
Up, middle and down stripping frame driven by independent cam.

Delivery Unit
Delivery pile height is up to 1350mm.
Photoelectric devices preventing over-ascending and over-descending of delivery paper pile
Pile can be counted by optical sensor (standard) and the unit can be integrated with a device for inserting paper slips into the pile (optional). It will facilitate to take off blanks and pack them into cases.
The whole machine can be adjusted by 10.4 inch touch monitor in rear side
Auxiliary delivery rack is configured for non-stop delivery.

Electric Parts
Electronic detectors, micro switched and photoelectric cells controlled by PLC on entire machine
Electronic cam switch and encoder
All the major operation can be done by 15 and 10.4 inch touch monitor.
PILZ safety relay as standard ensure highest safety standard.
Internal inter-lock switch fulfill CE requirement.
Applies electric parts including Moeller, Omron, Schneider relay, AC contactor and air breaker to assure stability in long run.
Automatic fault display and self-diagnose.

Feeder/delivery area static eliminator

Chase changer

WFR280 automatic foil rewinder

Compact foil rewinder