RT-1100 Window Patching Machine
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Model: |
RT-1100 |
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Max. Mechanical speed: |
10000p/h (Depending on products) |
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Max. speed for creasing cornering: |
7000p/h (Depending on products) |
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Accuracy: |
±1mm |
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Max. Sheet size (Single speed): |
1100×920mm |
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Single Max. speed: |
10000p/h (Depending on products) |
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Max. Sheet size (Double speed): |
1100×450mm |
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Double Max. speed: |
20000p/h (Depending on products) |
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Double station Max. sheet size: |
500*450mm |
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Double station Max. speed: |
40000p/h (Depending on products) |
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Min. Sheet size: |
W160*L160mm |
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Max. pasting window size: |
W780*L600mm |
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Min. pasting window size: |
W40*40mm |
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Paper thickness: |
Cardboard: |
200-1000 g/m2 |
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Corrugated board |
1-6mm |
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Film Thickness: |
0.05-0.2mm |
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Dimension(L*W*H) |
4958*1960*1600mm |
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Total power: |
22KW |
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FULL SERVO FEEDER AND CONVEY SYSTEM
Equipped with lower belt feeding system, with the choice of option which is piling lifting system and belt lifting system. The characteristic of the belt lifting system is high speed thus increasing capacity. The characteristic of the piling lifting system is that the feeding belt can be run continuously while boxes can go through the upward/downward movable piling lifting system. This piling lifting system is flexible in capable of feeding different boxes without scratching the boxes. Our feeding system design is an advance technology. Synchronous belt feeder is equipped with suction system. At the chain adjusting section there are four feeding chains. There is a feeding gate at the feeder which allows you to adjust upper rail without additional tool. This upper rail is made of flat steel and is connected to the middle part of the frame. This system is reliable which ensure the registration of rail, cardboard and chain is accurate. Even when there is serious jam, the position is precise and you can use micro-adjustment to adjust.
FULL SERVO GLUING SYSTEM
Gluing section consists of the chrome-plated glue roller, glue separation plate, side guide and gluing mould
The gluing section can be pulled out easily for setting and cleaning. The glue separation plate is adjustable to control the amount and area of glue. If the machine stops, the cylinder will lift the glue roller and then driven by another motor to avoid leaking of glue. Option of pre-make ready table is available. Operator can set up the mould outside of the machine
CREASING AND NOTCHING SECTION
Ceasing section is equipped with independent heating wheels for creasing. There is an independent cylinder heated by oil to flatten the curved plastic film. Equipped with corner cutting system controlled by servo to make the plastic film smooth. Equipped with micro-adjustment system
FULL SERVO WINDOW PASTING UNIT
Boxes are delivered from the gluing section to the window patching section by suction. Suction is run individually and registered by sensor. When there is blank sheet, the suction table will go down to avoid sticking of glue on the belt. Operator can adjust the volume of suction air according to the size of the box. The suction cylinder is made of special material. It is smooth so that the speed of patching is high and there will be no scratch on the plastic film.
When the knife cylinder is rolling, it intercrosses with another fixed knife bar and hence cutting the plastic film like "scissors". The cutting edge is flat and smooth. The knife cylinder is with adjustable blowing or suction system to ensure the plastic film is patched on the window of the box accurately.
AUTOMATIC DELIVERY UNIT
The belt at the delivery section is wide. Operator can adjust the height of the belt and the finished products are aligned in a straight line. The speed of the belt at delivery section can be adjusted as the same speed of the machine.
