SAIOB-Vacuum suction Flexo Printing & Slotting &Die cutting & Glue in Line

Short Description:

Max. speed 280sheets/min. Max Feeding size(mm) 2500 x 1170.

Paper thickness:2-10mm

Touch screen and servo system control operation. Each part is controlled by PLC and adjusted by servo motor. One-key positioning, automatic reset, memory reset and other functions.

The light alloy material of the rollers is sprayed with wear-resistant ceramics, and the differential rollers are used for vacuum adsorption and transmission.

Able to implement remote maintenance and connect to the entire plant management system.

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Product Detail

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Vacuum suction Flexo Printing & Slotting &Die cutting & Glue in Line Of SAIOB-2500*1200-4 colours(Top Printer)

Name	Amount
Feeding unit( Lead Edge Feeder )	1
Printer unit( Ceramic anilox roller+Blade)	4
Slotting unit（Double slot shaft）	1
Die cutting unit	1
Auto gluer unit	1

MACHINE CONFIGURATION

SAIOB-Vacuum suction Flexo Printing & Slotting & die cutting & gluer in line

(Functional configuration and technical parameters)

Computer-controlled operation unit

1. The machine adopts computer control, with Japan servo driver.

2. Each unit is equipped with HMI touchscreen with simple operation, accurate adjustment and auto zero.

3. The memory function: when the correct data is input it is automatically saved for the next use. 9999 memory function.

4. Data can be adjusted individually, without the use of the order function. Operator can automatically run independent input data utilising single box set up system. Length, width and height of box can be entered and slot unit will set automatically

5. Machine can be adjusted independently and then new data updated when it displays allows the operator to see the fault in the machine is in operation.

6. Backup system in the case of loss of memory. Data can be easily reinstated.

7. In case the machine needs to be opened during running, on closing the machine will automatically, restore to its original position.

8. Automatic anilox lifting to save unnecessary wash up.

9. The main motor screen displays speed, feed, jog

10. The main screen displays the order set, and when actual number is produced the feed automatically stops and anilox lifts automatically from the plate.

11. Preset carton styles are available.

12. All sizes are visibly displayed.

13. Three years’ free software upgrades.

Feeding Unit

Feeding unit use JC lead edge feeder technology, suitable for all types of corrugated.

Feed roller driven by 4 servo motors, without mechanical transmission error.

Vacuum air pressure can be adjusted according to the paper size.

Dual Upper Rubber Feed roller with 147.6mm diameter

Dual Lower steel hard chome roller with 157.45mm diameter

Motorised adjustment with digital display (0-12mm)

Suction System

Equipped with suction debris and dust removal. This removes the majority of dust on the printing surface, thus improving the printing quality.

With this suction system, damage to the corrugated sheet is minimized and despite small changes in board thickness, print quality is unaffected.

Feed unit is fully adjustable both manually, by motorization and also with CNC computer control.

Auto Zero allows machine to be open, adjustments to be made, closed and set back to zero position, thus saving operator time.

Printing Unit

All printing units are gear driven with helical faced gears for smooth quiet running

Vacuum transfer to ensure the accuracy of the printing to +-0.5mm.

Printer Cylinder

The outer diameter 393.97 (containing printing plate diameter is 408.37mm)

Static and dynamic balance correction, smooth operation.

Surface ground with hard chrome plating.

Stereo attachment by quick lock ratchet system.

Stereo cylinder can be driven by operator foot pedal for setting.

Printing Pressure Cylinder

1. The outer diameter is 172.2mm

2. Steel surface grinding, hard chrome plating.

3. Balance correction and smooth operation.

4. The printing nip adjustment is set with computer and electronic digital control.

Ceramic Anilox Roller

1. The outer diameter is 236.18mm.

2. The steel base with ceramic coating.

3. Laser engraved to customer specification.

4. Quick change design for convenient maintenance

Rubber Roller

1.The outer diameter is 211mm

2.Steel coated with corrosion resistant rubber

3.Ground with crown

Chamber Blade (option)

5. A specially designed aluminum sealed chamber, which can save up to 20% of ink wastage.

6. Lined with PTFE green layer, which is easy to clean and non-stick.

7. The use of quick-change anilox mechanism is available as an option.

Compensator

1. Planetary gear with 360 degree adjustment

2. The lateral position is electrically adjustable via PLC touch screen control, to a distance of 20mm, with micro adjustment of up to 0.10mm.

3. Circumferential adjustment is by PLC touch screen with360 movement

4. Micro adjustment through inverter for fine-tuning of up to 0.10mm

Ink Circulation

1. Pneumatic diaphragm pump provides ink stability, simple operation and maintenance.

2. Low ink warning.

3. Ink filter to eliminate impurities.

Slotter Unit (Option Twin Slot )

Creasing shaft

1. Shaft diameter 154mm, hard chrome plated.

2. Pressure is electrically adjusted from 0-12mm and is shown via digital display.

Slotting Shaft

1. Shaft diameter of 174mm hard chrome plated.

2. The width of the slotted knife is 7mm.

3. Knives are hardened steel, hollow ground and serrated.

4. High precision two-piece slitting knife.

5. Slot station is set via PLC touch screen with 1000 order memory.

Compensator

1. Planetary gear compensator, 360 degree reversing adjustment.

2. Slotting phase, forward and backward knife use PLC, touch screen control and electric digital 360 adjustments.

Hand hole tooling option

1. With aluminum bosses and two sets of die-cut tools (width 110).

Infrared dryer section (option)

1. Vacuum auxiliary drying unit; independent servo drive.

2. Full wheel vacuum auxiliary transmission.

3. Adjustable heat according to paper size.

4. Lift able transfer table.

Die-Cutting Unit (one set)

Die cylinder and anvil gap is electrically adjustable with digital display.

Operating Functions

1. Die cylinder and anvil, when not in operation, are automatically opened to alleviate the impact on the machine and extend the life of the urethane.

2. Die cylinder has horizontal adjustment of 10mm.

3. Anvil cylinder is fitted with automatic hunting action up to 30mm, which evenly distributes where and extends life.

4. The machine is equipped with servo driven anvil synchronization to assist in improving accuracy with worn anvils.

Die Cylinder

1. The die cylinder is to be advised depending on forme

2. Alloy structural steel with hard chrome plate.

3. Die fixing screw holes are spaced as follows axial 100mm, radial 18mm.

4. Die cutter height 23.8mm.

5. Die cutter wood thickness: 16mm (three layered paperboard)

13mm (five layered paperboard)

Anvil Cylinder

1. Urethane Anvil cylinder

2. Alloy structural steel with hard chrome plate.

3. Urethane thickness of 10mm (diameter 457.6mm) Width 250mm (8 million cut life)

Folder Gluer

1.Suction belt

2. Inverter driven to control gap accuracy

3. Variable speed for left and right belt for greater fold accuracy.

4. Motorised set on arms

Counter Ejector

1. Top loading design for smooth high speed operation and zero crash when running outside glue lap or SRP work

2. Servo driven cycle

3. Accurate batch count

Main transmission gear train

1. Use 20CrMnTi ground, carburized alloy steel

2. HRC 58-62 Hardness provides long life (up to 10 years with minimal wear)

3. Key free connection for long term accuracy

4. dual gear ooil pump with multipoint spray application

Main Technical Parameters

Specification	2500 x 1200
Max speed (min)	280 sheet20 Bundle
Max Feeding size(mm)	2500 x 1170
Skip Feeder size(mm)	2500 x1400
Min Feeding size (mm)	650 x 450
Max Printing area(mm)	2450 x1120
Stereo Thickness(mm)	7.2mm
Panels(mm)	140x140x140x140240x80x240x80
Max Die Cutter size(mm)	2400 x 1120
Sheet thickness(mm)	2-10mm