XT-D Series high-speed flexo printing slotting stacking machine
All electrical appliances of the whole machine are made of international famous brands, with stable and reliable quality.
Man-machine interface, computer order management, convenient operation and faster order change .
The equipment can be maintained remotely through the network, so as to judge and solve the equipment fault quickly, improve the maintenance efficiency and reduce the maintenance cost.
The whole machine is designed and manufactured according to high performance and high safety and the whole machine conforms to European CE standard.
The baffle and important parts of the whole machine are all treated by aging and tempering to eliminate the internal stress of metal.
Steel factory produced it according our Prescription. The raw material is XN-Y15MnP,HRC 40-45,Tensile Strength is 450-630 , Yieldstrength more than 325 .It can ensure the panels not deform even the machine working everyday.
All of them are ground by CNC.We have 8 pcs CNC machines.
The whole machine axles and rollers are made of high quality steel, tempered, quenching and tempering treatment; Grinding, high precision computer dynamic balance correction, hard chrome plated on the surface.
The whole machine transmission gear are made of high quality steel, carburizing , quenching treatment and grinding treatment to sure have high precision printing for long time working.
1.Material: 20CrMnTi alloy steel, carburized, Quenched and ground.
2.Level 6 precision, smooth operation, low noise, hardness HRC58-62, long service life, no wear within 10 years, long-term printing registration can be achieved.
The transmission part (shaft tooth connection) of the whole machine adopts keyless connection (expansion sleeve) to eliminate connection joint clearance, suitable for long-term high-speed operation with large torque.
Spray lubrication .Each unit is equipped with an oil balancing device to ensure the oil balance in the oil tank of each unit. Whole machine’s bear has filling aperture,easy to filling.
The main transmission parts of the whole machine are all reinforced self-aligning bearings, which have long service life, convenient maintenance and high accuracy keep the equipment running at high speed for a long time.
The main motor adopts frequency conversion motor, frequency conversion control, energy saving, stable start, with motor start protection device.
Unique production image processing device, in front of the machine can watch the work of the rear, so as to stop the paper feeding in case of emergency, reduce waste.
A new status indicator light, indicating the starting status of the machine (in the form of computer progress bar), indicating the working status of the machine, indicating the fault information of the machine.
Whole machine unit can separated one by one automatic with one button.
SFC shaft are equipped ,(Straight Full Chromate), more hard ,smooth not get rusty.
.Hardness：HRC60°±2°； Hardness Thinckness：0.8-3mm；Surface Roughness：Ra0.10μm~Ra0.35μm
Computer control department
· The machine and electrical appliances are all made of well-known brands: touch screen (human-machine interface).
· Machine zeroing, preset position and automatic plate alignment functions: printing, slotting phase zeroing and preset to ensure that all printing on the first board is inked, and the second board is basically adjusted in place, which can compensate for errors during operation.
· Memory reset function: when the printing plate needs to be repaired or wiped, this function can be used. After the repair or wiping, it will reset automatically without adjustment.
· Order phase storage function: 999 order phases can be stored. After the stored order, the equipment automatically memorizes the phase position of the printing plate. When the next time the stored order is enabled, after the plate is hung, the equipment will automatically adjust to the correct position of the memory, which greatly saves the adjustment time of changing the order.
|
Item |
Unit |
1226 style |
|
Inside width of baffles |
mm |
2800 |
|
Sheet size |
mm |
1270×2600 |
|
Effective printing |
mm |
1200×2400 |
|
Min machining size |
mm |
320×640 |
|
Thickness of printing plate |
mm |
7.2 |
|
Working speed |
sheets/min |
0～180 |
|
Main motor power |
KW |
15～30 |
|
Total power |
KW |
35～45 |
|
Weight |
T |
≈20.5 |
|
Topping precision |
mm |
±0.5 |
|
Slotting precision |
mm |
± 1.5 |
1.According to different bending conditions of paperboard, air volume can be adjusted to ensure smooth paper supply.
2.The rear end of the machine is equipped with interlock control switch to control the emergency stop paper feeding.
3.Servo controller is used to control paper feeding and stop paper feeding, which is fast and labor-saving.
4.It adopts the patented pressure free servo leading edge roller paper feeding system (four rows of paper feeding wheels, each row of paper feeding wheels is equipped with a servo motor to drive separately, and at the same time, it starts and stops at different times to realize extended paper feeding). There is no flattening phenomenon on the corrugated board, which greatly improves the compression of the carton.
5.The positions of left and right side baffles and back stop boxes are adjusted electrically; the gap between front baffles is adjusted manually.
6.Septum feeder (continuous or septum feeding can be selected as required).
7.Feeding counter, sets and displays the production quantity.
2、Dust removal device:
1.The brush of the paper feeding part and the upper air suction and dust removal device can largely remove the impurities on the printing surface of the paperboard and improve the printing quality.
3、Paper feeding roller：
1.Upper roller：The outer diameter is ￠ 87mm thick steel pipe, equipped with two paper feeding rings.
2.Lower roller：The outer diameter is ￠ 112mm thick steel pipe, the surface is grinded and hard chrome plated.
3.The paper feeding rollers gap dial is adjusted manually, with the range of 0-12mm.
4、Automatic zeroing device：
1.Feeding , printing and slotting are reset automatically to zero.
2.General cartons use automatic zeroing device, try printing twice can be adjusted to the correct position, reduce cardboard waste.
II. Printing Department((Option one –six color unit )
1、Printing roller（Plate roller）
1.Outer diameter ￠ 405.6mm (including plate outer diameter ￠ 420mm)
2.Steel pipe surface is ground and hard chrome plated.
3.Making balance correction, and run smoothly.
4.Ratchet fixed reel shaft.
5.The full version hanging groove is applicable to 10 mm × 3 mm hanging strip.
6.Loading and unloading printing plate, foot switch electric control forward and reverse.
2、Printing press roller
1.The outer diameter is ￠ 176mm.
2.Steel pipe surface is ground and hard chrome plated.
3.Making balance correction, and run smoothly.
4.The printing press roller gap dial is adjusted manually, with the range of 0-12mm.
3、Feeding upper and lower rollers
1.Upper roller：The outer diameter is ￠ 87mm thick steel pipe, equipped with three paper feeding rings.
2.Lower roller：The outer diameter is ￠ 112mm thick steel pipe, the surface is grinded and hard chrome plated.
3.The paper feeding rollers gap dial is adjusted manually, with the range of 0-12mm.
4、Steel anilox roller
1.The outer diameter is ￠ 212 ㎜.
2.Steel pipe surface grinding, pressed anilox, hard chrome plated.
3.Making balance correction, and run smoothly.
4.Number of mesh are 200,220,250,280 according to your options
5.With paper feeding system pneumatic automatic lifting device ( during paper feeding, the anilox roller descends to contact with the plate, and when paper feeding stops, the anilox roller rises to separate from the plate).
6.Anilox roller with wedge - block type overrunning clutch, easy to wash ink.
5、Rubber roller
1.The outer diameter is ￠ 195mm.
2.The steel tube is coated with wear-resistant rubber and balanced.
3.Rubber medium high special grinding, good ink transfer effect.
6、Phase adjustment mechanism
1.Planetary gear construction。
2.Printing phase electric digital 360 ° adjustment. (operation and stop can be adjusted)
3.Manually adjust the horizontal position, with a total adjustment distance of 14mm.
7、Ink circulation
1.Pneumatic diaphragm pump, stable ink supply, simple operation and maintenance.
2.Ink screen, filter impurities.
3.Plastic ink tank.
8、Printing phase fixing device
1.Cylinder type brake mechanism.
2.When the machine is separated or the phase is adjusted, the brake mechanism restricts the rotation of the machine and keeps the fixed point of the original gear position.
9、Printing phase fixing device
1.Cylinder brake mechanism
2.When the machine is separated or the phase is adjusted, the brake mechanism restricts the rotation of the machine and keeps the original fixed point of the gear position.
III.Slotting unit
Single shaft electric adjustment knife
- Cord-Grip
〖1〗 Shaft Diameter:￠110㎜Steel face: abraded, plated with hard chrome, stable when moving.
〖2〗 Balance corrected and stable in operation
〖3〗 Clearance dial between the feed rolls: manually adjusted, arrange :0～12㎜
- Horizontal Adjusting Mechanism Of Slotting Blade Seat
〖1〗 Shaft Diameter:￠154㎜solid steel, abraded, plated with hard chrome, stable when moving
〖2〗 Slotting Width: 7㎜
〖3〗 Slotting blade: cog-wheeled and heat-treated from steel alloy and abraded with great hardness and wearability
〖4〗 Double-Edged blade: Heat-treated from steel alloy and tart and precise
〖5〗 Crimping wheel, paper guiding wheel, Notching blade: adjusted with PLC, touch screen for operating.
- Slotting Phase-Adjusting Mechanism
〖1〗 Structured in planetary gears.
〖2〗 Printing-phase: adjusted with 360° for operating.
4. Portable Mould Seat
1. Seat for upper mould width: 100㎜, seat for down mould width:100㎜(with rubber tray).
2..The die hole pouncing can making according to the customer request.
5. Control switch
1.Control panel: emergence stop button ,which can conveniently control paper feeding system and printing system, notching system
IV. Stacking Department
1、Paper receiving arm
1.Manual or automatic operation can be selected.
2.Paper receiving arm drive belt, adjust the tightness independently, regardless of the length of the belt.
2、Bed hydraulic lifting system
1.Driven by strong chain.
2. Stacking height: 1600 mm.
3.The bed is raised and lowered by a hydraulic lifting system, which keeps the bed in a fixed position and does not slide.
4.A safety protection device is installed to make the bed and table rise and fall under the control, ensuring the safety of operators.
5.Flat wrinkle climbing belt to prevent the cardboard from sliding.
3、Paper receiving baffle
1.Pneumatic action paper receiving baffle, when the paperboard is stacked to a predetermined height, the paper receiving support plate automatically extends to hold the paperboard.
2. Manually adjust the position of the back baffle.
