SJFM-1300A Paper Extrusion Pe Film Laminating Machine

Short Description:

SJFM series extrusion coating lamination machine is an eco-friendly machine. The principle of the process is that the plastic resin(PE/PP) are plasticized by the screw and then extruded from the t-die. After being stretched, they are attached to the surface of the paper. After cooling and compounding. The paper has the functions of waterproof, oil proof, anti-seepage, heat sealing, etc.


Product Detail

Product Video

Technical Parameters

Applicable coating film resin coating grade like LDPE 、PP etc
Based material paper (50~350g/m2)
Max working speed 100~150m/min
width of coating film 500-1200mm
Thickness of coating film 0.01–0.05mm
Inaccuracy thickness of coating film ±6%
Setting range of Auto-tension 20-400kg/entire width (constant tension)
Max extrusion 160kg/h
Compound cooling roller Φ500×1300mm (can choose)
Total power about 120kw working power:50-80kw
Max rewinding diameter Φ1300mm
Inside diameter of base material Φ76
Machine total weight about 15000kg
Overall dimension 9600mm×10000×3600mm(L×W×H)
Machine color can choose

Main Equipment Details

1、Feeding equipment

 Machine2   Machine3

Machine4

Double station, unwinding dia.:1400mmNon-stop exchange roll Auto tension controlWeb guiding

(1) Double work-station bearing feeding frame

(2) Air expansion feeding shaft (ZHEJIANG)

Specification

(1)Effective width: 1200mm

(2)Max feeding diameter: Φ1300mm

(3)Inside diameter of paper core: 3inch

(4)Max weight air-expansion shaft support: 1000kg

(5)Tension setting: 20-400kg

(6)Tension control accuracy: ±0.2kg

(7)Magnetic powder Brake (ZHEJIANG)

(8)Automatic tension control (ZHEJIANG)

(9)Air-expansion feeding shaft 3 inch (NINGBO)

(10)Photocell edge regulating (CHONGQING)

Characteristic

(1)Tension controller:  you can input diameter and thickness parameter of base material based on replaced material, along with the rotated-loops changing, tension is decreased proportionally to achieve automatic tension control.

2. Corona Treater

 Machine5  Machine6
6kw Corona Treater

Electric spark power: 6KW Corona Treater adopts dustproof ,interference-proof structure, pneumatic switch cover equipment, achieve discharging ozone(Jiangsu )

3. Extrusion and compounding equipment

 Machine7  Machine8
Compounding roller: Φ500mm

Structure

(1)Three roller compounding mechanism, back pressing roller makes compounding roller to force evenly and compounding firmly.

(2) Compounding and filling regulating roller can overcome defects such as uneven of film thickness.

(3) Compounding and discharging eliciting roller (SHANGHAI)

(4) Compounding roller be droved by variable frequency motor independently.

(5) The motor drives compounding roller be controlled by frequency changer.

(6) Speed of compounding roller and rewinding roller synchronize tension automatically.

(7) Cylinder buffer floating swing roller tension detection, precision positioner feedback.

Specifications

(1) Compounding roller: Φ500mm×1300mm

(2) Silicone roller: Φ255×1300mm

(3) Back pressing roller: Φ210×1300mm

(4) 7.5kw planetary speed reducer, motor

(5)7.5kw frequency converter (YASKAWA or toshiba)

(7) Rotating joint

Characteristic:

(1)Cooling roller adopts high degree of finish roller, which can eliminate bubbles produced during the compounding process.

(2)Silicone roller and cooling roller adopt screw-type cooling structure, which to make cooling quickly and laminating easily.

(3)Rotary type water joints adopt domestic advanced seal structure, to prevent leaking and prolong life of joints

(4)Compounding roller is droved by one vector frequency electric motor, can adjust the speed quickly, to making different thickness of the film which we need, Ensure the thickness uniformity the same.

4. Extrusion equipment

 Machine9 Machine10 Machine11   Machine12 Machine13
Hydraulic screen filter exchanger, auto feeding resinInfrared heating units; Omron temperature controller

(1)Car type extrusion machine

(2)T- type die head (TTJC)

(3)Automatic feeding equipment (Guangdong)

(4)Automatic hydraulic changes filter (Our Factory patent)

(5)Extrusion machine can move back and forth, up and down.

(6)Screw and charging barrel linkage area are all heated with infrared heating units.

(7)High power and harden gear speed reducer (Jiangsu)

(8)Temperature is controlled by Digital temperature controller automatically.

(9)Stainless steel hopper

(10)Six screw and charging barrel heating zones are controlled independently.

(11)Seven die head heating zones are controlled independently

Specification:

(1)Width of die head 1400mm; T-type runner, width of laminating,500-1200mm, it could be adjusted.

(2)Screw diameter: Φ100mm (Zhoushan, Zhejiang)

(3)Ratio of screw length to diameter: 30:1

(4)22kw AC motor (Lichao, Shanghai)

(5)22kw frequency changer (YASKAWA or Toshiba)

(6)1.5kw Extrusion machine moving motor (Lichao, Shanghai)

Characteristic:

(1)T-type flow structure, the key parts (die lip) to facilitate flexible adjustments plated lapping processed to ensure that the effect of the lamination was smooth.

(2)large length to diameter ratio, the resin more thoroughly when the winding is not easy crimping.

5.Trimming part

(1) Disc slitting knife edge-cutter structure: sharp knife, edge clean

(2) High pressure blower sucks scrap edge quickly

 Machine14   Machine15 Machine16
Round knife trimming; 2.2KW edge blower

d) 220V / N intermediate relay France Schneider

e) light button, knob light, mushroom head button, Zhejiang Hongbo

●Drive unit

●Automatic mechanical transmission system (main motor, composite, the winding motor)

9. Supporting facilities---Offer by customer self

(1)Power: 3 phase 380V 50Hz (three phase four wire system)

(2)Barometric pressure: 6~8/kg/cm2

(3)Water pressure: 2~3kg/cm

10. Spare parts

Spare parts list

Item

Name

Part belongs to

1

Thermocouple 3M

Extruder

2

Thermocouple 4M

3

Thermocouple 5M

4

temperature controller

5

travel switch   8108

6

Solid relay 75A

7

Solid relay 150A

8

Micro-regulating valve 520

Rewinder

9

proximity switch 1750

Glossy or matt roller

20

Mould heating tube (Long)

Die

21

Mould heating tube (short)

22

Water joints    

23

High temperature tape Cover on rubber roller  

25

Air cock

Air shafts

26

Air gun

air shaft

27

pneumatic connector

air-supply

28

Rubber cover  

Corona

29

Circulate slits

Trimming

30

Copper sheet

Die clean tool

31

Filter                 

Tee

32

Drag chain             

Extruder electric wire safety

cover

33

Tool box

one for machine

one for die 

Technological Process

Unwinder(Auto splicer) → web guiding → Corona treater → Extrusion and compounding part Edge → Trimming → Rewinding


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